Company Profile
Hubei Meisar CNC Technology Co., Ltd focus on metal sheet and tube processing, specialized in developing, manufacturing distributing and servicing globally kinds of portable CNC plasma flame cutting machines, gantry CNC plasma and flame cutting machines, table CNC plasma and flame cutting machines, pipe CNC plasma and flame cutting machine, fiber laser CNC cutting machines which are using in metal sheet and tube cutting.
Why Choose Us?
Professional Team
Hubei Meisar CNC Technology Co., Ltd owns a large number of specialists and outstanding technicians engaged in plasma supplier, oxygen and fuel gas, 1500W-60000W fiber laser source, mechanical, electrical automation controlling technology, electronic information engineering and computer software.
Safety Assurance
Hubei Meisar CNC Technology Co., Ltd have had the international experience over 15 years on CNC plasma and flame and laser cutting machines, have oversea distributor in India, USA, Mexico etc, can offer local consulting. Sincerely thanks every friends' trust, looking forward to you becoming one member of we family.
Customization requirements
Hubei Meisar CNC Technology Co., Ltd is committed to build the brand of the high end but practical CNC cutting machines, with options of cutting way and cutting capacity.
Complete After-Sale Service
Hubei Meisar CNC is with a vision of 15 years and the frontiers of the cnc cutting machines manufacturing and related.
Related Product
Honey Bee CNC Plasma Cutting Machine
Honey Bee is one of the most renowned brands for portable CNC plasma and flame cutting machines. The name "Honey Bee" has now become synonymous with excellence in this field.
Small CNC Plasma Cutting Machine
Small cnc plasma cutting machine by Hubei Meisar CNC is the especially design for metal sheet easy(rough)loading besid to be cnc plasma cutting,meanwhile also suitable with cnc oxy fuel cutting both.
Cnc plasma table,bench CNC plasma Cutter MS-BL by Hubei Meisar CNC is specially designed for not much thick metal sheet cutting.
Table plasma cutter,bench CNC plasma Cutter MS-BL by Hubei Meisar CNC is specially designed for thin metal sheet cnc cutting.
Stainless Steel Plate Cutting Machine
1.Plasma cutting way, perfectly suitable for stainless steel cutting, also copper etc, cutting thickness can be 0-50mm. 2.Portable type CNC cutting machine, the equipment can be moved at will, convenient and flexible.
This Portable Pipe CNC Cutting is to use a digital program to drive the movement of the machine, equipped with a plasma or flame cutting system.
Stainless Steel Cutting Machine
Cutting way: Plasma cutting Cutting thickness: 0.1-25mm(recommended), or depends on adopted plasma generator. Cutting material: stainless steel, and carbon steel, copper, aluminium, zinc etc.
Introduction:MS-TS Square tube CNC Special-shaped cutting machine is specifically for the end of the steel tube automatically calculated and cut equipment.
What is CNC Plasma Table?
CNC plasma table is a computerized cutting systems that utilize plasma technology to cut various types of metals. By employing a 40-300A plasma suppliers, these tables can cut through metals such as steel, aluminum, and stainless steel with speed and precision and any profiles.
Benefits of CNC Plasma Table
CNC lasma cutting tables can be used on different types of metal depending on the project. With a numerical controlling plasma cutter, you can cut all various kinds of metal in a wide range of thicknesses, such as stainless steel, aluminum, and copper as thick as 2.5″. They operate with extreme efficiency and, in many cases, are able to cut up to 200 inches per minute.
No complex knowledge or adjustments are necessary to operate our CNC plasma cutting tables. In the past, plasma tables were limited to large companies and operation that could afford the expensive price tag. Thankfully, advances in technology have meant that faster cutting and higher productivity is now available to smaller shops and to home CNC machine owners. Some plasma tables are so handy that just one person can comfortably handle and operate the whole process.
Precision cutting is one of the significant advantages of a plasma table, particularly when it comes to consistently cutting different shapes, sizes, or angles with sheet metal. Our plasma tables come with automatic height detection so they can deliver accurate, high quality cuts with no variations that meet even the strictest tolerances regardless of material. If you are still cutting metal by hand then you are doing it wrong. Plasma tables are five times faster than traditional, standard torches, and are able to cut up to 200 inches/minute.
Stop unnecessary material waste and get the most out of your material sheets with one of our plasma tables. You can easily setup your projects into effective grids so that the plasma table can precisely use the smallest amount of material as possible thereby reducing waste and getting more money our of each sheet of material. Additionally, because your cutting process is more efficient and effective, you reduce the need for excessive shop labor which can also save your business money in the long run.
Application of CNC Plasma Table
Custom metal fabrication
A CNC plasma table has a major advantage: it can make custom metal parts with ease. Millwrights can design and fabricate unique components tailored to specific requirements. Some uses include making a unique bracket, flange, or complex assembly. CNC plasma cutting's precision ensures that each piece fits with perfection. This skill is valuable to industries. Industries that need custom solutions to meet special challenges.
Precision cutting
CNC plasma tables excel at making precision cuts. They allow millwrights to achieve exact dimensions and intricate patterns. These would be hard or impossible to perform by hand. The technology enables them to make clean, sharp edges. They can do this on many types of metal, including steel, aluminum, and copper. This precision is essential for projects that need high tolerance. These include aerospace, automotive, and medical device manufacturing.
Artistic metalwork
Besides practical uses, CNC plasma tables enable millwrights to be creative. They can make detailed designs. They can also make art that adds beauty to metalwork projects. Millwrights can use cutting to make decorative panels. They can also use it for sculptures, custom furniture, and architectural elements. It lets them bring their artistic visions to life. This fusion of art and engineering highlights the versatility of CNC plasma technology.
Signage production
Creating custom signage is another exciting application of CNC plasma tables. Millwrights can manufacture high-quality signs. The signs feature intricate designs and lettering. They are suitable for businesses, events, or personal use. CNC cutting is very precise. It makes signs both good-looking and durable. They last a long time. This capability allows millwrights to offer many types of signage. They range from simple nameplates to elaborate storefront signs.
Prototyping and design
For millwrights in product development, CNC plasma tables are invaluable. They are key for prototyping and design. They create prototypes of new parts or products in a flash. They produce precise results. It allows for iterative testing and refinement. This rapid prototyping capability speeds up development. It lets millwrights bring new ideas to market faster. Being able to make small design adjustments ensures the final product meets expectations.
Repair and restoration
Millwrights often work on repairing and restoring machinery and equipment. CNC plasma tables can duplicate parts. Parts that are no longer available or difficult to find. Millwrights create accurate replicas of worn or damaged components. This extends machinery life and cuts downtime. This ability is valuable in industries that need reliable equipment. Including manufacturing, mining, and transportation.
Automated repetitive tasks
Repetitive cutting tasks can be time-consuming and labor-intensive. CNC plasma tables automate these processes. They allow millwrights to focus on more complex and skilled aspects of their work. The automation ensures consistent quality. It reduces the risk of human error. This makes it an efficient solution for large-scale production runs. This capability improves productivity. It also makes metalworking operations more efficient.
Components of CNC Plasma Table
Parts program: This component is a sequence of coded directions required to create a part via CAD. It controls the action of the machine and on/off control of supplemental functions. The coded commands are formed of numbers, letters, and symbols.
Plasma power supply (generator): Devices where the plasma generate.
Machine control unit (CNC controller): The core of CNC controller is a CNC system. It is made of electronics elements and can interpret after reading the program instructions, after which, this can transform them into the mechanical activities of the specific devices. The control unit, thus, is the crucial link between the machine cutting torch and the program. It operates the machine with the help of the given instructions.
Machine torch: The actual methods for machining are provided by the CNC machine torch. This is the element that is regulated in the CNC. These devices are controlled by CNC panel or CNC controller that contains the dials and switches which the operator uses to control the machine.
Driving system: This system of a CNC machine includes drive motors and ball screw guide. The control signals are triggered by motors and ball lead screw placed the machine table.
Feedback system: It uses state and velocity transducers to control the point at which the cutting tool is positioned at any moment. The machine control unit uses the difference between reference signals and feedback signals to produce the control signals for adjusting position and speed faults and stops.
Display unit: Display unit is a monitor that is used to display the commands, programs, feedback and other valuable data of the CNC machine.
How to Maintain CNC Plasma Table
Ensure a clean machine
One of the best ways to keep your plasma table at good performance is to ensure that the table, torch, heads and power supply are clean. Start by taking apart the torch and inspecting the inside for signs of damage, leaks, or metal dust accumulation. Then, check for any hose kinks, cracks or exposed wires. Keep the table and surrounding workspace pristine. And finally, check the air filters on your power supply and make sure that you blow out any accumulated metal dust with compressed air - it's a huge killer of power components. Most cleaning can be done with a cotton swab and either hydrogen peroxide or electrical contact cleaner.
Run system checks
Conduct an end-to-end check of your coolant system, including filters and pump screens, and check for signs of reduced flow or aspirated air in the tank. Insufficient coolant flow can cause overheating, so make sure your gallons per minute match your manufacturer's specs. Next, make sure your cooling water is soft and free from slag and metal dust - buildup here can cause hard starts with your torch. Finally, one of the most critical checks is the quality of your plasma gas. Turn on test mode and purge air through the system, then use a clean paper towel under the torch to check for water, oil mist, or particulate contamination.
Check alignment
Your plasma table alignment is kind of like your car - once something gets out of place, the whole thing starts to shake. In this case, misalignment could cause drag. Check your rails and joints with a precision level, and file down any misalignments that you feel until they are even. Next, your gears. Make sure they are exactly aligned with the racks and that you don't feel any play between the two. Also make sure that the gear rack and pinion does not have any chipped or missing teeth. Then, adjust your bearings until there's no light between them and the rail surface, but don't over-tighten.
You'll also want to stay on top of your torch position and mount, make sure your safety trips are working, and consult your manual for other recommended maintenance for your setup.
A plasma cutter is a device that cuts through electrically conductive materials by using an accelerated jet of hot plasma directed at the material. All kinds of plasma cutter and CNC plasma cutters, says, manual plasma cutter, CNC type plasma cutters belong to the plasma cutter.
The plasma table carries this plasma cutter, which has steel CNC table apart. The table support the workpiece and control the plasma torch cutting process. So, plasma table belongs to plasma cutter.
The plasma table is suspended directly above, rides on a bridge, officially called a gantry, and moves as CAD/CAM software directs. As opposed to hand-held plasma cutters, CNC plasma cutting tables slice through metals at speeds up to 500 inches per minute, resulting in high-quality cuts in a fraction of the time.
The plasma table and power supply provide the cutting capacity and quality, while the machine's design is responsible for accurate parts. As such, a combination of a durable machine design and power source will produce the ideal results.
How to Choose CNC Plasma Table
Although there are a myriad of manufacturers and options available the basic choices should be:
Size: Get as large of a table as you can afford and fit into your shop, as you will always wish you have a larger table down the road and adding length to the machine is very inexpensive initially.
Power: Determine what you're going to cut and the percentage of that material that you will be cutting. You really don't need to buy a machine for cutting 2" plate when it's less than 5% of the work you do unless you are planning on increasing that production exponentially.
High-Definition: High-Definition in plasma is an often overused term and applications you simply do not require it. Hi definition torches, power sources and tables can triple the investment cost of your machine so before you slap down 150K+ make absolutely sure Hi-Definition is right for you. Ask for samples from standard Air-Plasma machines and you will likely find that they are more than sufficient. Remember as Hi-Definition has been advancing rapidly so has its much cheaper little brother the air-plasma. Unless you're chasing Laser Quality cuts and accuracy you're likely going overboard with Hi-Definition.
Table type: Select your table type (Heavy type, light type) based on your needs and budget.
Control: The control of the plasma table is your interface with it. It will make your job easy, or hard depending on which you choose. Try to avoid custom built PC based controllers provided from small manufacturers as they may, over time be impossible to service or upgrade.
Working Principles of CNC Plasma Tables
CNC plasma tables operate on the basic principle of plasma cutting. The process begins with the operator creating or uploading a design file into the control system software. The software then provides instructions to the table cnc system, which moves the cutting torch along the programmed path. As the torch moves, it generates an electrical arc that ionizes a stream of gas, usually compressed air or nitrogen. This ionized gas, or plasma, reaches temperatures of up to 30,000 degrees Fahrenheit, melting the metal as it passes through, while the high-velocity gas blows away the molten metal.
Our Factory
Hubei Meisar CNC Technology Co., Ltd international department have oversea branches distribute in China Taiwan, India, USA, Indenisia, Mexico etc. The High quality cutting equipment had been used all over the world, say, German, China Taiwan, USA, Norway, Russia, India, Indonesia, Thailand etc, the application involved machine tools, machinery, ships, chemical, petroleum, and other fields.
FAQ
Q: How accurate is a CNC plasma table?
A: Plasma will produce good results for perhaps 90% of the applications out there, but you're not going to cut watch parts with it. Plasma produces a cut edge that is as smooth as laser, but it is handicapped by a slight (4 to 5 degree) bevel in the cut face.
Q: Is a plasma table worth it?
A: They are successfully used in the metal cutting processes in the manufacturing, agricultural, engineering and construction industries. A CNC plasma table can change the way you cut metal, serving as the perfect addition for a small shop, a metal artist or a hobbyist and it can help save time, material and money.
Q: Can you cut wood on a plasma table?
A: No. Because the material must be electrically conductive to react to the ionized plasma gas coming from the torch, non-conductive materials cannot be processed with plasma cutting. For instance, plasma cutters cannot cut wood, glass, and plastics, or poorly conductive metals like manganese, lead, tungsten, and tin.
Q: Can you use any plasma cutter with a plasma table?
A: Unfortunately, not all plasma cutters are suitable for CNC tables. Plasma cutters that rely on a high frequency (HF) AC voltage to start the plasma stream radiate a significant amount of electromagnetic interference (EMI).
Q: Is a plasma table a CNC machine?
A: Yes, plasma table fully name is CNC plasma cutting table. Three types of CNC table machines have become increasingly popular over the last decade. These are CNC Router Tables, CNC Milling Machines, and CNC Plasma Tables.
Q: How do you keep a plasma table clean?
A: Most cleaning can be done with a cotton swab and either hydrogen peroxide or electrical contact cleaner. Conduct an end-to-end check of your coolant system, including filters and pump screens, and check for signs of reduced flow or aspirated air in the tank.
Q: Can you use antifreeze in a plasma table?
A: Ethylene or propylene glycol is the same agent used in automotive cooling systems. However automotive antifreeze should never be used in a plasma system! Most commercial antifreeze has material in it to clog small leaks. You should use those antifreeze professional for plasma.
Q: What is the green liquid in a plasma table?
A: The green liquid is GreenCut, it is a fluid for treatment of water in CNC plasma water tables. It prevents hot- spotting, corrosion, bacteria and foaming.
Q: What is the water level in a plasma table?
A: The water level typically comes up to 25-125 inches, should strictly rely on plasma supply manual.
Q: How deep should the water be on a plasma table?
A: Water or downdraft: Controlling fumes during plasma cutting
On a plasma table machine, which we'll define as any table smaller than 5 by 10 feet, the water based fume control system can consist of a simple tray or pan, about 4 to 10 inches deep that holds water.
Q: How much air does a plasma table need?
A: Output pressure is adjustable via the pressure regulator. Inlet pressures vary by system. For a small handheld plasma cutter running at 20-30 amps, you'll need as little as 4.5 bar. Larger, automated plasma cutting systems in the 130 to 400 amp range may require 5 bar or more.
Q: Why are plasma arc cutting tables often filled with water?
A: When working with a CNC plasma cutting table, it's essential to have some way of controlling the dust and fumes from the cutting process. One solution is a water table (often referred to as a waterbed or a water pan), where the metal being cut is underneath a layer of water that prevents it from generating fumes.
CNC Plasma Table Parameter Outlook
|
Bench type CNC plasma cutter MS-BL |
|
|
Effective Cutting Width |
1.25m-1.5m |
|
Effective Cutting Length |
2.5m-3.0m (can adjust) |
|
Cutting Mode |
Plasma only |
|
Cutting Material |
Carbon Stainless Alloy steel, Aluminium, Zinc etc |
|
Plasma Cutting Thickness |
0.1-25mm(recommended) |
|
Cutting Speed |
0-6500mm per minute |
|
Optional item |
Japan Panasonic servo |
|
NC Plasma generator |
|
Hot Tags: cnc plasma table, China cnc plasma table manufacturers, suppliers, factory, Stainless Steel Pipe Cutting Machine, Hypertherm Plasma Source Type CNC Plasma Cutting Machine, LGK 120 plasma, Table Cnc Plasma, Portable Cnc Plasma Cutting, Plasma Pipe Cutting Machine
