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Fiber Laser CNC Cutting Machine

Fiber Laser CNC Cutting Machine

Fiber laser cutting machines work by using a computer-controlled laser to cut through materials. The laser beam is generated by a diode and then amplified in a Fiber optic cable. It is then focused through a lens and directed onto the material to be cut.
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Description
 
Company Profile
 

Hubei Meisar CNC Technology Co., Ltd focus on metal sheet and tube processing, specialized in developing, manufacturing distributing and servicing globally kinds of portable CNC plasma flame cutting machines, gantry CNC plasma and flame cutting machines, table CNC plasma and flame cutting machines, pipe CNC plasma and flame cutting machine, fiber CNC laser cutting machines which are using in metal sheet and tube cutting.

 

Why Choose Us?
01/

Professional Team

Hubei Meisar CNC Technology Co., Ltd own a large number of specialists and outstanding technicians engaged in mechanical, electrical automation controlling technology, electronic information engineering and computer software.

02/

Safety Assurance

Hubei Meisar CNC Technology Co., Ltd have had the international experience over 15 years on cnc plasma and flame and laser cutting machines, have oversea distributor in China Taiwan, India, USA, Mexico etc, can offer local consulting. Sincerely thanks every friends' trust, looking forward to you becoming one member of we family.

03/

Customization requirements

Hubei Meisar CNC Technology Co., Ltd is committed to build the brand of the high end but practical cnc cutting machines, with options of cutting way and cutting capacity.

04/

Complete After-Sale Service

Hubei Meisar CNC is with a vision of 15 years and the frontiers of the cnc cutting machines manufacturing and related.

 

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What is Fiber Laser CNC Cutting Machine?

 

 

Fiber laser cutting machines work by using a computer-controlled laser to cut through materials. The laser beam is generated by a diode and then amplified in a Fiber optic cable. It is then focused through a lens and directed onto the material to be cut.

 

Benefits of Fiber Laser CNC Cutting Machine
 
Versatility

Plate and tube laser cutting machines are versatile, capable of cutting a wide range of materials, including various metals such as stainless steel, aluminum & mild steel etc and . They can handle both flat plate materials and cylindrical tubes or pipes, making them suitable for a diverse range of applications.

 
Precision

Laser cutting technology provides exceptional precision in cutting, focused laser beams to create clean and high-quality cuts with tight tolerances. This level of precision allows for intricate designs, complex shapes, tight fit-ups, ensuring consistent and accurate results.

 
Efficiency

Laser cutting machines are known for their high cutting speeds, which significantly improve productivity. It can process materials quickly, reducing production time and increasing overall efficiency. They offer faster turnaround times compared to traditional cutting methods and enabling faster completion of projects.

 
Automation

Equipped with advanced automation features. These include automatic material feeding systems, automatic height detector and integrated CAD/CAM software for precise design. It streamlines the cutting process, minimizes human error, and maximizes efficiency.

 
Flexibility

Plate and tube laser cutting machines provide excellent design flexibility, allowing for intricate and complex shapes to be cut with ease. They can handle both straight cuts & 3D cuts, enabling the creation of unique and customized parts. This flexibility gives designers and fabricators the freedom to bring their creative ideas to life.

 
Minimal waste

Highly efficient process that minimizes material waste, narrow laser beam width allows for exact cutting and reducing the amount of scrap material generated. Additionally, advanced nesting software can optimize the layout of parts on the material sheet or tube, further maximizing material utilization and reducing waste.

 
Smooth cuts

Plate and tube cutting machines produce clean cuts with minimal burrs, reducing the need for additional post-processing or finishing. The laser beam melts the material, resulting in smooth edges and clean-cut surfaces, eliminating the need for secondary operations and saving time and resources.

 
Environmentally friendly

Results clean and environmentally friendly cutting process. It produces minimal dust, fumes, or harmful emissions and making it a greener option compared to traditional cutting methods. The reduced material waste also contributes to a more sustainable manufacturing process.

 

 

Types of Fiber Laser
1

Pulsed fibre lasers
Pulsed fibre lasers are widely known for their ability to emit laser light in pulses, and this can range from nanoseconds to microseconds. Applications of pulsed fibre lasers include laser marking, material processing & micro-machining, where there is a need for controlled bursts & precision.

2

Continuous wave (CW) fibre lasers
These types of lasers emit a continuous & steady output of laser light. They are normally utilized for welding, cutting, engraving, and marking in many industrial applications.

3

High-power fibre lasers
High-power fibre lasers are specially designed to provide high output powers, generally more than 1 kw (kilowatt). These types of lasers find applications in heavy-duty industrial processes such as metal welding and cutting.

4

Mode-locked fibre lasers
Mode-locked fiber lasers tend to produce ultra-short pulses by locking the longitudinal modes of the laser. They are employed in various fields such as metrology, spectroscopy, and telecommunications.

5

Single-frequency fibre lasers
These types of lasers emit light at a single specific wavelength or frequency, which makes them the perfect choice for applications that require stable results and narrow line widths, such as interferometry and sensing.

6

Multi-wavelength fibre lasers
When it comes to multi-wavelength fiber lasers, they are able to emit multiple wavelengths at the same time. They are highly preferred and utilized in optical sensing, spectroscopy, as well as telecommunications.

7

Ultrafast fibre lasers
Ultrafast fibre lasers generate exceptionally short pulses in the femtosecond (fs) or picosecond (ps) range. These lasers are utilized in scientific research, precision material processing, and medical applications.

8

Raman fibre lasers
Raman fiber lasers make use of a nonlinear optical process, which is known as "Raman" Scattering to induce laser light at distinct wavelengths. They find applications in telecommunications and spectroscopy.

9

Double-clad fibre lasers
Double-clad fibre lasers do possess a unique arrangement with an inner core specifically for the laser light and an outer cladding designed for the pump light. This design entitles efficient power scaling and is generally employed in high-power fibre lasers.

10

Mid-infrared fibre lasers
These mid-infrared fibre lasers operate in the mid-infrared area of the electromagnetic spectrum and find applications in sectors like military, medical, and environmental sensing.

 

Application of Fiber Laser CNC Cutting Machine
 

Aerospace industry: In aerospace, fiber laser cutting machines are utilized in aircraft manufacturing. They are used to design different contours and intricate shapes for various components like airframe structures, turbine parts, and aircraft interior elements. The materials the laser beams work on include titanium, aluminium alloys, stainless steel, and composites.

 

Cabinet industry laser cutting machine applications: The power distribution cabinet, filing cabinet, etc. seen in our lives are products that belong to the standardized production of thin plates, which have high efficiency requirements, and the use of laser cutting machine with four stations or six stations is relatively suitable, high efficiency at the same time, for specific plates can also achieve double-layer cutting.

 

Machinery industry: The power distribution cabinet, filing cabinet, etc. seen in our lives are products that belong to the standardized production of thin plates, which have high efficiency requirements, and the use of laser cutting machine with four stations or six stations is relatively suitable, high efficiency at the same time, for specific plates can also achieve double-layer cutting.

 

Sheet Metal Processing industry: With the rapid development of sheet metal processing technology, traditional sheet metal cutting equipment can no longer meet the current technological and cutting shape requirements. Laser cutting, with its advantages such as high flexibility and fast cutting speed, has gradually replaced traditional equipment. The wide application of fiber laser cutting machines in sheet metal processing is an inevitable trend.

 

Signage and advertising: Fiber laser cutting machines are used in advertising and signage and can cut letters, logos, intricate designs, displays, customized signs, and promotional materials etc.

 

Laser cutting machine applications in the shipbuilding industry:In the field of Marine manufacturing, the Marine steel plate cut by laser has good slit quality, good vertical incision surface, no hanging slag, thin oxide layer, smooth surface, no need for secondary processing, direct welding, small thermal deformation, high curve cutting precision, reduce working hours, and achieve accessible cutting high-strength ship plate.

 

 

 

 
 
Components of Fiber Laser CNC Cutting Machine

Our CNC laser cutting machine relies on several key components working together to achieve precise results:

Fiber Laser CNC Cutting Machine

Laser source (laser generator): This is the core of the machine, where the laser beam is created.

Laser head: Contains the focusing lens and nozzle, directing the laser beam onto the material.

Optics: Mirrors and lenses help guide and focus the laser beam for maximum precision.

Control system: A computer-controlled interface (CNC) that programs and controls the cutting patterns.

Motion system: Servo motors ensure precise movement of the laser head and material bed.

Work table (bed): Where the machine is running and material is placed during cutting.

Cooling system: Prevents overheating by using a water chiller or similar cooling method.

Exhaust system: Removes smoke, fumes, and debris generated during the cutting process, ensuring a clean working environment.

Assist gas system: Supplies gases like nitrogen or oxygen, which aid in cutting and prevent oxidation.

Power supply: Delivers electrical power to the machine's components.

Safety features: Includes interlocks, emergency stop buttons, and protective enclosures to ensure safe operation.

Optical sensors and cameras (optional): Used for precise alignment and to monitor the cutting process in real time.

Fiber laser CNC cutting machine

 

Process of Fiber Laser CNC Cutting Machine
 

Step 1 – Generating the laser light
In a fiber laser cutting machine, the source of the laser light is an optical fiber that is doped with a rare-earth element, such as ytterbium, thulium, dysprosium, or holmium. This enhances the ability to produce the laser light and determines the wavelength.

 

Step 2 – Directing and focusing the laser

Once the powerful laser beam has been generated, it is delivered to the cutting head of a fiber laser machine through a flexible fiber optic cable. The flexibility of the cable is important because it allows for the overall control of the laser beam.

This tends to make fiber laser cutting machines much more versatile than other types of laser machines due to a higher level of control and manipulation of the beam itself. As a result, fiber laser machines are used in a wide array of applications of metal cutting.

The laser beam is focused and directed to the workpiece's surface at the cutting head using a unique lens on a curved mirror. This also contributes to the high level of precision that fiber laser machines are renowned for.

 

Step 3 – The fiber laser cutting process

Once the focused laser beam hits the workpiece, it rapidly heats and vaporizes the material. Sometimes, this occurs with the help of an assist gas used to blow any molten material out of the cut to ensure clean and straight edges.

 

How to Maintain Fiber Laser CNC Cutting Machine
General cleaning
Clean your machine daily. Ensure the laser area is free of clutter, flammables, and volatile solvents. Keep the working area, including the dust cover, control unit, work bed blades, collecting tray, and cutting drawer, free from dust and debris.
Optics inspection
To ensure the laser's focus and the quality of the cut, it is vital to keep the lens, collimator, and other optical components free of any dust or debris.
Inspect and clean the nozzle
The cutting nozzle is a consumable part. The frequency of replacement depends on the processed material and proper maintenance. Inspect and clean the nozzle daily; replace it if damaged or worn out. Remove any metal residue with a wire brush and clear nozzle orifice to ensure the laser's cutting precision.
Purge air compressor
If the machine uses an air compressor for lifting mechanisms or actuators, it is essential to purge the compressor daily. A high-quality air filter/dryer is recommended.

 

Maximizing Efficiency: Factors Influencing Cutting Thickness

 

The maximum thickness a fiber laser can cut depends on several factors, including laser power, material properties, assist gas type and cutting conditions. Here's a breakdown of key considerations:

Laser power: Higher-wattage lasers can cut thicker materials. For example, a 30kw laser can typically cut carbon and stainless steels up to 60mm thick.

laser Cutting sample
Hubei Meisar CNC make fiber laser cutting machine can adopt 50Kw laser

Material relectivity: More reflective materials like aluminium and brass require more power to cut compared to carbon and stainless steels.

 

Cutting speed and gas pressure: The speed at which the laser moves and the pressure of assist gases influence the quality and thickness of the cut. Faster speeds and higher gas pressures can improve cut quality.

 

Focal distance and beam quality: Proper focusing of the laser beam ensures optimal energy delivery to the material, allowing for cleaner cuts at greater thicknesses.

 

Our Factory
 

Hubei Meisar CNC Technology Co., Ltd international department have oversea branches distribute in China Taiwan, India, Malaysia, USA, Mexico etc. The High quality cutting equipment had been used all over the world, say, German, China Taiwan, Norway, India, Indonesia, Thailand etc, the application involved machine tools, machinery, ships, chemical, petroleum, and other fields.

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FAQ

Q: What is fiber laser cutting machine?

A: Fiber Laser Metal Cutter Definition
The laser beam ensures that where the workpiece is hit by the beam, the material quickly melts and evaporates. At the same time, molten material is blown away with the help of a fast air flow. By doing this continuously, the workpiece is cut.

Q: What is the difference between fiber laser cutting machine and laser cutting machine?

A: Application Area: The CO2 laser cutter excels in high-quality cutting of non-metallic materials like wood, acrylic, PP, and plexiglass. It's specifically designed for non-metal applications. Conversely, the fiber laser cutting machine is ideal for high-precision cutting of metal plates.

Q: What is a fiber laser good for?

A: Fiber lasers are especially popular for processing metals. The type of metal involved is of secondary importance. Fiber lasers can process mild steel, stainless steel, titanium, iron and nickel as well as reflective metals such as aluminum, brass, copper and precious metals (silver and gold).

Q: Is fiber laser cutter better than waterjet?

A: A laser cutter can cut at speeds of 20-70 inches per minute, while a waterjet is generally restricted to 1-20 inches per minute. And if precision is required in the design then laser cutting is the better choice. For a laser cutter, the minimum cutting slit size is 0.15 mm, while for a waterjet cutter is 0.5 mm.

Q: How thick can a fiber laser cut?

A: It depends on the fiber laser source. The maximum cutting thickness of different materials using a 6000W fiber laser cutting machine: the maximum thickness of carbon steel is 25mm; the maximum thickness of stainless steel is 20mm; the maximum thickness of aluminum plate is 15mm; the maximum thickness of copper plate is 8mm.

Q: What is the life span of a fiber laser?

A: 100,000 hours
A fiber laser cutter can last up to 100,000 hours thanks to its fewer moving parts and require less maintenance. This longevity translates to lower operating costs and increased productivity over time. CO2 lasers have a shorter life span, often ranging from 20,000 to 30,000 hours.

Q: How do I choose a fiber laser?

A: There are four key factors to consider when choosing a laser fiber metal cutter: Working area, laser power supply, laser speed, warranty and service offerings: Working Area: Also known as bed-size, this is the size of the actual table used for cutting metal.

Q: Does fiber laser need gas?

A: Yes, and how much gas is needed can vary, but it's generally a small amount. During the cutting process, the gas reacts chemically with the metal being cut to increase working capacity, blow off slag, and protect the laser focusing lens.

Q: Do fiber lasers lose power over time?

A: While all lasers experience some level of power degradation, fiber lasers are known for their stable performance over an extended period. The specific power loss over time can vary depending on several factors, including the quality of the laser source, maintenance practices, and operating conditions.

Q: What is the maintenance of fiber laser cutting machine?

A: Perform daily cleaning of the lens, nozzles, and work area to prevent debris buildup. Regularly lubricate the moving parts to reduce friction and ensure smooth operation. Conduct alignment checks for the laser beam and mirrors to maintain precise cutting results.

Q: What is the maintenance of laser cutter?

A: Inspect the laser lens and mirrors: These two components are crucial in laser cutting. Over time, these two components become dirty or damaged. Therefore, you can use any laser-cleaning solution to clean these components. In this case, ensure that this cleaning equipment is free of debris, dust, or other contaminants.

Q: How often should a laser cutter be cleaned?

A: Daily cleaning is important to prevent dust from building up in parts of the machine, such as the optics. Before using the laser cutter, check that the lens is clean and if necessary, blow off debris with an air duster or wipe gently with lens cleaning paper to maintain the machine's accuracy.

Q: How do you clean a laser machine?

A: Dampen a piece of paper wipe or cotton towel with a small amount of all-purpose cleaner, alcohol, or acetone to clean the working table and the rails of the motion system. Wait for all cleaning residue to dry completely before plugging in and operating your laser cutter.

Q: What are the key components of laser maintenance?

A: The main daily maintenance parts are the cooling system (to ensure the constant temperature effect), the dust removal system (to ensure the dust removal effect), the optical system (to ensure the beam quality), and the transmission system (focus on ensuring normal operation).

Fiber laser CNC cutting machine MS-FL Main Specifications:

Laser Source

Raycus or MAX Laser Fiber Laser Source

Laser cutting head

WSX/Ray Tools

Laser Power

1500W-40000W

Control Software

Cyp Cut

Laser wavelength

1060-1080nm

Driving System

Japanese Yaskawa Servo Motor

Working Dimensions

3000mm*1500/4000mm*2000mm

Position Accuracy

≥±0.02mm

Minimum Line Width

≤0.12mm

Max.Moving Speed

80m/min

Power Demand

380V  50HZ

Control Way

Water cooling

 

heavy duty fiber laser CNC cutting machine

 

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