Company Profile
Hubei Meisar CNC Technology Co., Ltd focus on metal sheet and tube processing, specialized in developing, manufacturing distributing and servicing globally kinds of portable CNC plasma flame cutting machines, gantry CNC plasma and flame cutting machines, table CNC plasma and flame cutting machines, pipe CNC plasma and flame cutting machine, fiber CNC laser cutting machines which are using in metal sheet and tube CNC cutting.
Why Choose Us?
Professional Team
Hubei Meisar CNC Technology Co., Ltd own a large number of specialists and outstanding technicians engaged in mechanical, electrical automation controlling technology, electronic information engineering, numerical compurter controlling (CNC) and computer software (Nesting Softwares).
Safety Assurance
Hubei Meisar CNC Technology Co., Ltd have had the international experience over 15 years on cnc plasma and flame cutting machines, have oversea distributor in Taiwan, India, Indonesia, Mexico etc, can offer local consulting. Sincerely thanks every friends' trust, looking forward to you becoming one member of our CNC machine world.
Customization requirements
Hubei Meisar CNC Technology Co., Ltd is committed to build the brand of the high end but practical cnc cutting machines, with options of plasma flame and laser CNC cutting way and kinds of cutting capacity.
Complete After-Sale Service
Hubei Meisar CNC is with a vision of 15 years and the frontiers of the cnc plasma and flame and fiber laser CNC cutting machines manufacturing and related.
Related Product
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Tube Intersection CNC Cutting Machine
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Plasma cutting cnc machine, Rectangle tube Cutting Machine by Hubei Meisar CNC is one of the most intelligentized CNC cutting machines, it is designed specially for steel rectangle tube cnc profile cutting solutions.
Dragon cnc plasma cutting machine MS-TP for metal pipe cutting, provide the cheapest steel pipe plasma cnc cutting.
Dragon type round pipe CNC plasma cutting machine MS-TP is for metal round pipe cutting, provide the cheapest steel round pipe cnc cutting.
Cnc Pipe Plasma Cutting Machine
Cnc pipe plasma cutting machine MS-T32 is one of Hubei Meisar CNC manufactured round metal pipe intersection profile CNC cutting machines.
CNC bevel cutting machine, cnc pipe bevel cutter MS-TX provide you metal round pipe profiles cutting with random bevel solutions.
Square tube Cutting Machine MS-TR is a rotary type plasma cnc cutting machine for the metal-working industry engineered to process cutting, notching, and piercing operations of square / rectangle / round tubes.
Stainless Steel Pipe Cutting And Beveling Machine
Stainless steel pipe cutting and beveling machine MS-T65 by Hubei Meisar CNC is the most intelligentized CNC cutting machine.
What is Tube Cutting Machine?
Tube CNC cutting machine is wildly applying in truss manufacturing, channel, pipe line etc works as Drainage systems, HVAC systems, and all kinds of plumbing works in industrial applications. These machines can differ in terms of the types of tubing they can handle. The mechanical machine or automatic tubing cutter uses an electrical or other type of motor to drive the cutting blade, which may be in the form of a saw.
Benefits of Tube CNC Cutting Machine
Reducing secondary operations in cutting tubes
Cutting a tube with a physical blade or manual tool cutting often leaves metal shavings and imperfections in the cut edge; these issues would require additional cleaning and shaping processes to prepare the tube for whatever purpose it would be intended for.
However, when using a CNC laser tube cutting machine or CNC plasma tube cutting machine with the precise guard device, not only are the edges virtually perfect, but the slag from the cutting process can be collected and kept out of the tube being cut. This eliminates the need for these two processes.
While a traditional manual flame or plasma cutting machine could also create clean cuts, its design would need complex calculation in your brain, which would mean having to cut with a long period of experience (depending on where you cross, joint angle, etc.). By using a CNC tube cutting machine, you can cut a tube-shaped object directly.
Stronger tube ends
Another benefit of using a CNC laser tube cutting machine or plasma tube cutting machine or flame cutting machine, aside from creating smoother cuts, is that no mechanical force has to be applied to the cut. Normally, a cnc punch or other manual tool machine would break through the material being cut with physical force, applying stress to the surrounding material and weakening it slightly. Using a CNC laser cutter oe CNC plasma cutter or CNC flame cutter helps to ensure that tubes are stronger at the point of the cut than they would be if physical cutting tools were used.
Diversity of cutting processes
Cnc machinery enables a high degree of control and precision for many tasks-and cnc controlled laser / plasma / flame cutting is no exception. Instead of simply making vertical cuts, laser / plasma / flame tube cutting machines can be used to make angle cuts, slots, bevel cuts, and more depending on the equipment.
Laser or plasma or flame CNC tube cutting machines can fill a high efficient role
If your metal fabrication shop processes a lot of requests for custom-shaped of tubes, having a laser tube cutting machine can fill that requirement quite nicely. Because these machines are optimized for this process, they can help to improve efficiency and throughput for making custom-cut tubing.
Low maintenance cutting
Physical cutting machines require frequent service and repair because their tools wears out quickly. However, The CNC cutting machine like laser cutting machine, plasma cutting machine and flame cutting machines don't touch metal pipes, wear out barely the nozzles. In fact, if you use a fiber laser CNC tube cutting machine, you can keep the laser operating almost maintenance-free for thousands of hours.
Types of Tube CNC Cutting Machine
There are two major categories of tube cutting equipment: Flame cutting and plasma cutting, laser cutting. All types are meant to handle varied metal pipes cutting needs.
Metal tube flame or plasma CNC cutting equipment
The flame CNC cutting machine or plasma CNC cutting machines cut the tubes in huge pipe diameter or thick wall thickness. And, the flame cutting equipment type is used for cutting the material of mild steel, plasma cutting is used for cutting mild steel, stainless steel pipe and aluminium alloy pipe. Further, their cutting spending is low, so they are frequently applied in manual cutting.
Metal tube laser cutting equipment
As the name suggests, it allow for very precise tube cutting. Normally used in high price project and high precision requirement.
Application of Tube CNC Cutting Machine
Automotive manufacturing industry:
It has a high demand for efficiently produced parts. To meet the fast-paced nature of car manufacturing, precise and consistent parts are required, with minimal variation between each piece, while maintaining high production rates. CNC Laser tube cutting is an excellent solution that offers speed, precision, and consistency simultaneously. Examples of components commonly produced using tube laser cutting include metal body elements of car exhaust pipe.
Medical equipment industry:
In the medical equipment industry, complex diagnostic equipment like x-ray machines require the integration of various stainless steel tubes. Laser cutting is a versatile method that can be utilized to produce tube components for these machines, including metal tube cut outs.
Construction industry:
The construction industry is responsible for constructing various large-scale projects, including bridges, tunnels, residential buildings, and commercial structures. The CNC metal cutters of flame cutter, plasma cutter and laser cutter is widely used in those metal tubes construction. Connection plates and base plates, plates and tubes, tube and tubes which are crucial components in steel construction, are efficiently manufactured using CNC flame cutting or CNC plasma cutting or CNC laser cutting due to its speed and precision. With major steel construction projects requiring thousands of these components, flame cutting and plasma cutting or laser cutting offers a significant advantage. Additionally, tube CNC flame cutting or tube plasma CNC cutting or tube laser cutting is extensively utilized for fabricating structural elements in the construction industry.
Agricultural industry:
The agricultural industry plays a crucial role in large-scale cultivation of livestock and crops to meet the demands of food production. To efficiently produce high volumes of food, modern agriculture relies on heavy machinery and equipment such as planting machines, fertilizing machines, and bulk storage tanks. These machines often consist of complex, flat parts and tube parts that are joined together using welding or fasteners. Laser cutting or plasma cutting is an ideal method for economically producing these components due to its precision and efficiency. Additionally, tube laser cutting or plasma cutting is extensively used in the agricultural industry for cutting holes and slots into square or round tubing, which is commonly utilized for structural elements in agricultural equipment.
Fitness equipment and tools industry:
The tube plasma cutter and tube laser cutter plays a crucial role in the manufacturing process. This advanced technology allows for precise and efficient cutting of various types of tubes used in the production of fitness equipment. From elliptical machines to weightlifting racks, tube plasma and laser cutting machines are utilized to create intricate and accurate cuts in the metal tubes that form the structure of these fitness tools. One of the primary advantages of using a laser tube cutter in the fitness equipment industry is its ability to cut complex shapes and patterns with high precision. This ensures that the tubes fit together seamlessly during assembly, resulting in sturdy and reliable fitness equipment.
Components of Tube laser Cutting Machine
The laser source is the core of the entire system, generating a high-energy density laser beam used for cutting metal tubes. Common types of laser sources now is fiber lasers, and we mainly use brand MAX.
The cutting head is the part where the laser beam contacts the tube material and typically includes a focus adjustment device and a nozzle. The focus adjustment device is used to adjust the laser beam's focal point, while the nozzle is used to spray auxiliary gas to clear molten metal and debris from the cutting area, simultaneously protecting the lens from contamination.
The control system serves as the brain of the laser tube cutting machine, responsible for controlling the operation of the laser source, motion system, and other critical components. It typically includes a computer, software, and sensors for monitoring the cutting process and ensuring precise cutting.
The machine bed is a critical component used for securing and moving metal tubes. The normally equipted pneumatic chuck is employed for clamping the tube material, while the rack and guide rails provide precise positioning and movement of the tube. Servo motors and drivers are responsible for accurately controlling the tube's motion, and the reducer reduces the motor's speed to enhance cutting precision and stability.
Laser cutting generates a substantial amount of heat, and the cooling system is used to cool the laser source and other critical components to prevent overheating. This helps extend the equipment's lifespan and maintain cutting quality.
The loading system is employed to feed metal tubes into the laser cutting area for processing. It can include various devices such as conveyors, automatic loading robotic arms, etc., to enhance production efficiency and automation levels. It is suitable for round tubes, square tubes, rectangular tubes, and channel tubes, providing fully automatic or semi auto loading. Simply hang the raw material in batches on the material rack to achieve the entire process: Automatic loading → automatic feeding → automatic arrangement → automatic cutting → automatic unloading.
Process of Tube CNC Cutting Machine
Area preparation – Make sure to clean the area by removing all obstacles, that might obstruct the cutting process.
Wearing safety gears – To prevent any accident, wearing proper safety gear is needed such as goggles to protect eyes from any debris, gloves to protect hands, masks to protect our health, and others that are required.
Measure and mark – In this step, start to measure the exact length of the tubes using measuring tapes depending on their use then mark using a pencil or marker.
Choosing the right cutting tool – After measuring make sure to choose the right cutting way, plasma CNC cutter, flame CNC cutting, laser CNC cutting etc, which you have.
Secure the metal tubes – In these steps, whatsoever you use plasma CNC cutter, flame CNC cutting or laser CNC cutting or any other tools, need to keep metal tube steady. If you choose a tube to insert the tubes into a cutter but be sure it is properly secure for operation.
Cutting process – After all of those steps, the cutting process will be started with the help of the three common CNC cutting machine you have chosen.
Cut inspections – After the cutting process, the next step is to inspect the finish cut by checking every edge to ensure it is smooth.
Cleaning – The last step, is to clean all the particles or debris all over the newly. Cut tubes to avoid any problems such as damage.
How to Maintain Tube Cutting Machine
Clean CNC cutter correctly – Always clean the pipe CNC cutter at the end of each job using a cleaning agent and a wire brush to clean the feed screw, rollers, and wheel.
Oil thoroughly – Cleaning agents will cause tools to become dry. Always ensure that the feed screw, slide, rollers are well lubricated using a suitable lubricating oil. Do not use thread cutting oil which is not a lubricant.
Inspect frequently – Having clean and enough cooling water, good condition wearing parts like nozzles, If any damage is detected, replace the damaged or worn parts immediately.
Store correctly – Always stay cutters, if possible, in a warm dry area.
Our Factory
Hubei Meisar CNC Technology Co., Ltd international department have oversea branches distribute in China Taiwan, India, Malaysia, Mexico etc. The High quality cutting equipment had been used all over the world, say, German, China Taiwan, Finland, Norway, Russia, India, Indonesia, Thailand etc, the application involved machine tools, machinery, ships, chemical, petroleum, and other fields.
FAQ
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