What are Profile Cutting Machines?
Profile cutting machines are specialized fabrication machines that follow CAD/CAM drawing applications to profile cut metal plates metal pipe (mainly steel) to the desired specification.
At the beginning, profile cutting mainly means metal plates profile cutting. As long as pipe cutting tools come out, profile cutting means metal plates or metal pipes any shapes cutting, and since metals come with different thicknesses and grades, they require distinct types of machines to achieve the desired cuts. The workpiece is cleaned thoroughly to ensure that it doesn't have residue so that the cuts can be precise. Profile cutting machines optimize material usage and productivity, thereby saving you time and minimizing waste or scrap.
Types of Pipe profile Cutting Machines
There are kinds of profile cutting machines, each is with its pros and cons. The most famous are plasma or flame pipe profile cutting machines. All of them features can be combined in one machine to provide the benefits of the operation best suited for the job at hand. There are the most popular types:
Plasma Pipe Profile Cutting
This is a cutting process in which an ionized gas at temperatures of more than 20,000 °C is used to melt and get rid of the material from the cut. During this process, an electric arc is placed between an electrode (cathode) and the piece being worked on (anode). The process is ideal for cutting stainless steel and carbon profiles of different grades and thicknesses. It creates less distortion since it uses less heat and pressurized gas as well as producing a desirable edge.
Oxy Fule Pipe Profile Cutting
This low-cost method is utilized when you want to cut two-dimensional profiles from a steel sheet and plate. These machines are CNC controlled, and they utilize Oxy-Acetylene,or more often Oxy-Propane, flame to profile cut through metals. They are ideal when cutting thick plates of up to 12" thick and when cutting metals that are not distorted by heat (heavy steel plate). They deliver efficient cutting that displays low operation cost but typically requires further processing for a clean edge or welding.
Pipe Profile Cutting Machine MS-TP
- Pipe Profile Cutting Machine MS-TP Product Introduction
1.This pipe profile cutting machine, depends plasma cutting, can provide the cheapest steel cnc profile cutting technology, less cost than laser cutting, water cutting, wire cutting etc.
2. Overall structure, good accuracy and good condition in long life.
3. Suitable for diameter: 30-300mm, 50-600mm.
4. Axis quantity 3 axis, 2 interactive axis, saving cost
5. Linear guide+Train rail+G7 rack and pinion, Powerful Servo+Planetary gear box; perfect running precise and stable transmission.
6. Powerful CNC controller, pipe cutting and sheet cutting both available, safe operation, easy maintain.
7. Visible operation and programming, no need high skill and tech.
- Steel pipe cutting machine Parameter Outlook
Axis quantity 3 axis, 2 linkage
Suitable Diameter 30-300mm, 50-600mm
Bevel function No bevel cutting function
Standard Loading <500Kg(can adjust)
Cutting Mode Plasma
Tube Material Carbon Stainless Alloy steel, zinc etc
Tube Wall Thickness 0.1-25mm
Cutting Speed 0-6500mm per minute
Optional item Japan Panasonic servo
NC plasma generator(Power Source)
Sheet CNC cutting function
CNC Pipe profile cutting machine MS- PT Applications
What is your greatest worry in a fabrication process? Is it the complexity of the design, poor production flow management, inefficient material handling with too much material waste, loss of control over the operating expenses, or the lack of highly skilled welders? Then, how do you deal with the increasingly tough demands and regulations placed on welded structural design?
Steel Construction:The CNC pipe profile cutting machine MS-PT can simplify the fitting and welding job to fabricate tubular structures. This CNC Pipe profile Cutter uses technology to cut pipes for easy and time saving fitting and welding of highly dynamic pipe connections. Using traditional manual cutting methods a fabricator can cut up to 10-20 tons of pipe per day while with the PT CNC Pipe Profile Cutter a fabricator can cut over 40 tons of pipes a day.
Industry application: Plasma pipe cutting for stadiums, bridges, theme parks, expo centers, airport structures, shopping malls, cranes, trusses Process.
The CNC pipe profile cutting machine MS-PT is simplifying the way fabricators keep their welding booths supplied with enough spools cut to tolerance, without having skilled welders wasting their time on fitting. With the CNC pipe profile cutting machine MS-PT the fabrication of a typical header, which usually takes around 26 hours, was reduced to only 2 hours.
Industry application: Plasma and flame pipe cutting for skids, frames, spools, manifolds, pipe lines, headers lobster backs, boilers, nozzles.
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