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Comparison between Manual Steel Pipe Bevel Cutting and Automatic pipe Cutting Machine:
Common welded grooves in steel plate structures include V-shaped, Y-shaped, X-shaped (with or without blunt edges), and U-shaped fixed-style grooves. However, welded steel pipe structures typically require more complex, amorphous, and variable-angle grooves.
Before welding, steel pipe joints often need to be beveled, and there are two methods for groove cutting: manual cutting and automatic pipe cutting machine cutting.
Advantages of Manual Steel Pipe Bevel Cutting:
Manual bevel cutting equipment is simple-typically using standard gas-cutting tools-making it convenient and flexible. For parts with complex structures or one-off production, manual cutting is often more efficient and practical.
Advantages of automatic pipe Cutting Machine:
For mass production, automatic cutting is just CNC cutting, it offers significant economic benefits. CNC cutting machines, designed specifically for creating grooves, allow for high-precision cuts and are particularly effective in maintaining inner and outer contours, corner grooves, and root retention accuracy.
With CNC cutting, a single perforation process eliminates the need for unnecessary lead-out wires, resulting in faster, more efficient processing.
Automatic pipe cutting machine MS-TX is our pipe random bevels CNC cutting machine:
Automatic Pipe Cutting Machine MS-TX General Introduction and Parameter:
1. Cutting steel type: Round tube intersection with bevel, say, truss, channel, boiler etc.
2. Figures can be cut: variety of graphics by outspreading intersecting line, can be with bevel.
3. Control Axes: 4-5-6 axies, bevel cutting with six spindle and six-interlocking.
4. Diameter: 30-1000mm or customize.
5. Bevel cutting range: flame 60degree , plasma 45degree.
7. Cutting way: plasma or flame
8. Pipe length: ≥3m
9. Pipe clamping method: Chuck
10. Power-driven: high-precision AC servo+dedicated planetary reducer
11. Control System: dedicated intersecting line cutting system, 3-6-axis controlled, with quantitative intersecting line cutting macro library.
Automatic Pipe Cutting Machine MS-TX Technical specifications
|
No. |
Item |
Parameter |
|
1 |
cutting pipe diamter |
Φ=300～1500mm |
|
2 |
pipe wall thickness |
1～40mm |
|
4 |
cutting pipe length |
L1=15000mm ( can be customized) |
|
5 |
Required workpiece ovality |
≤5% |
|
6 |
cutting speed |
V≤6500mm/min |
|
7 |
moving speed |
V0=10～15000 mm/min |
|
8 |
Torch axial swing angle |
α=±45° |
|
9 |
Torch radial swing angle |
β=±45° |
|
10 |
Carry capacity |
20000KG |
How to Choose an Automatic Pipe Cutting Machine
★ Steel Pipe Specifications (Pipe Diameter and Length):
Understanding the size and length of the pipe helps you select the most suitable machine model for your needs.
★ Beveling Requirement:
If beveling is not required, a 3-axis 2-linkage cutting machine will suffice.
For beveling, a 6-axis 5-linkage cutting machine is generally recommended.
★ Material of the Steel Pipe:
The material type, whether carbon steel, stainless steel, or others, determines the cutting method.
Typically, flame cutting is used for carbon steel, while plasma cutting is better for stainless steel or non-ferrous metals.
★ Thickness of the Steel Pipe:
The thickness further clarifies the appropriate cutting method.
For plasma cutting, the pipe thickness helps in selecting the right plasma power supply. For more details, refer to the guide "How to Choose the Plasma Power Supply."
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