Industrial CNC Fiber Laser Tube Cutting Machine
Model Series: FTC-Pro | Heavy-Duty Profile & Pipe Processing
Technical Specification Matrix
Engineered for continuous, high-load industrial profile processing. The structural frame is welded from high-strength carbon steel and thermally stress-relieved in a gas-fired furnace at 600°C to eliminate internal micro-stresses, ensuring geometric stability under dynamic 2.0G acceleration.
|
Technical Parameter |
Standard Specification (FTC-150) |
Heavy-Duty Option (FTC-350) |
|
Max. Tube Diameter (Round) |
20 mm - 220 mm |
20 mm - 350 mm |
|
Max. Profile Size (Square/Rect.) |
20 x 20 mm - 150 x 150 mm |
20 x 20 mm - 300 x 300 mm |
|
Single Raw Tube Length |
6,000 mm |
9,000 mm |
|
Laser Source Power |
1,500W - 6,000W (IPG / Raycus) |
8,000W - 20,000W |
|
Max. Chuck Rotation Speed |
120 RPM |
140 RPM |
|
Max. Positioning Accuracy |
+/- 0.03 mm |
+/- 0.02 mm |
|
Supported Materials |
Carbon Steel, Stainless Steel, Aluminum, Brass, Galvanized Tube |
Model Selection Guide: Matching Your Production Volume
FTC-150 (Light-to-Medium Duty):
• Target: Tubing under 150 mm diameter, wall thickness <6 mm carbon steel or <3 mm stainless steel.
• Best for: Office furniture, fitness equipment frames, and light structural enclosures.
FTC-220 (Heavy Industrial Duty):
• Target: Tubing up to 220 mm, wall thickness up to 16 mm carbon steel.
• Best for: Automotive exhaust systems, commercial vehicle chassis, and agricultural implements.
FTC-350 (Structural & Heavy Profile):
• Target: Large pipes and structural beams up to 350 mm, designed for 24/7 multi-shift operation.
• Best for: Construction machinery, oil & gas pipeline skids, and architectural steel frameworks.
Core Manufacturing & Process Engineering
Bed Machining Rigidity: Machine beds are milled on a 5-axis CNC gantry center in a single setup. Parallelism deviation is kept below 0.02 mm over the entire 6 meter span to prevent cumulative alignment error.
Pneumatic Full-Stroke Chucks: Self-centering dual-pneumatic jaws feature programmable clamping force. Pressure decreases automatically during thin-walled aluminum or stainless steel cutting to eliminate radial crushing deformation.
Zero-Tailing Optimization: Integrated nesting logic and coordinated chuck-following routines restrict tail scrap to under 40 mm, increasing raw material yield by up to 15% on high-volume runs.
Capacitive Dynamic Cutting Head: Maintains a constant standoff distance (0.5 mm - 1.5 mm) with auto-calibration, ensuring burr-free bevels and clean pierce points during high-speed cornering.
Application Scenarios & Material Compatibility
Automotive Subassemblies: Laser-notching and profiling of structural tubular members with strict angular tolerances ready for robotic welding cells.
Agricultural Equipment: Processing heavy-wall square sections for tractor frames, hitches, and implement booms.
HVAC & Fluid Engineering: High-speed clean cutting of carbon and stainless conduits requiring smooth interior surfaces free of slag.
Manufacturing Facility & Quality Assurance
Thermal Stress Relieving:
All welded mainframes undergo 8 hours of controlled thermal cycling at 600°C in a gas-fired annealing oven, followed by slow natural cooling.
Laser Interferometer Verification:
Axis accuracy and dynamic repeatability are audited using Renishaw laser measurement systems prior to crating.
72-Hour Factory Run-In:
Assembled machinery is subjected to a 72-hour continuous dry-run and live-material stress test under maximum load conditions.
Tier-1 Electrical Integration:
Electrical enclosures comply strictly with CE / UL guidelines, featuring Schneider circuit breakers and Yaskawa AC servo drives.
Supplier Evaluation: Why Partner With Us?
Direct Factory Control: No agent markups. Full engineering data packs, PLC open architecture access, and complete electrical schematics are supplied with every machine.
Consumables & Spare Parts Stock: High-wear elements-including ceramic rings, laser nozzles, protective windows, and specialized chuck jaws-are held in regional inventory for 24-hour dispatch.
Remote Diagnostic Support: Integrated IoT modules allow our field service engineers to connect directly to the CypTube/TubePro CNC system for remote troubleshooting and firmware updates within 2 hours.
Frequently Asked Questions
Q: How does the system handle warped or cambered raw tubes?
A: The control system runs an automated pre-cutting laser scan to measure centerline deviation, twist, and ovality. The software dynamically adjusts the toolpath in real-time to preserve intersection and notch accuracy on out-of-spec raw material.
Q: What is the average tooling changeover time between different pipe sizes?
A: Zero manual hardware adjustments are needed for pipe sizes within the standard clamping envelope (20 mm - 220 mm). Pneumatic pressure values and clamping limits are recalled directly from the nesting recipe database, completing the setup sequence in under 3 minutes.
Q: What nesting and CAD/CAM software is provided?
A: Systems are bundled with CypTube / TubePro professional nesting software supporting standard vector formats (IGES, STEP, DXF). Features include common-line cutting, automated edge-sharing, and collision prevention algorithms.
Q: What are the shipping and turnkey installation requirements?
A: Units ship in standard 40ft High Cube open-top containers or flat racks depending on machine length. Site requirements include a reinforced concrete foundation slab of at least 200 mm thickness. On-site positioning, leveling, alignment, and operator training by our certified engineers typically require 5 to 7 business days.
Request Technical Proposal & Sample Cut Test
Submit your part drawings (STEP or DXF format) along with material grades and wall thicknesses. Our applications team will complete a virtual nesting efficiency report and arrange sample processing.
Email Engineering: meisarcnc@meisarcnc.cn
Submit Online RFQ: [Request Formal Quotation & Sample Test]
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